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Automatic Tool Changer (ZAT-540) MDX-540SA MDX-540A
XYZ-axis travels 400 mm (X) x 400 mm (Y) x 155 mm (Z) (15.7 (X) x 15.7 (Y) x 6.1 (Z) in.)
Number of tools housed 4
Maximum tool length 110 mm (4.3 in.)
Maximum tool diameter 10 mm (0.4 in.)
Maximum tool weight
350 g (0.77 lb.)
Tool-holder format
Taper shank: JBS4002 15T 7/24 taper. Pull stud: JBS4002 15P (45°), special.
Tool-selection method
Direct-changing type, fixed-address specification
Compatible compressed air
0.7 to 1.0 MPa, 50 L/min or higher
Spindle speed 400 to 12,000 rpm; 400 to 3,000 rpm for positioning and centering
Dimensions 765mm (W) x 955mm (D) x 858mm (H) [30.1 (W) x 37.6 (D) x 33.8 (H) in.] 745mm (W) x 955mm (D) x 858mm (H) [29.3 (W) x 37.6 (D) x 33.8 (H) in.]
Weight (including main unit and ATC) 109 kg (240 lb.)
Weight (ATC) 6.8 kg (15 lb.) (total weight including spindle, magazine, control box, etc.)
Included items Control box, magazine unit, ATC spindle, air cylinder, base plate, Z-origin sensor, spacer, cap screws, hexagonal wrenches, retaining bands, cable retainers, and user's manual

*When this unit is installed, the X-axis travels of the MDX-540 are as follows:

  • Standard table, no rotary axis unit: 400 mm (15.7 in.)
  • Standard table, rotary axis unit present: 270 mm (10.6 in.)/325 mm (12.7 in.) (with expanded X-axis travel)
  • T-slot table, no rotary axis unit: 400 mm (15.7 in.)
  • T-slot table, rotary axis unit present: 203 mm (7.9 in.)/258 mm (10.1 in.) (with expanded X-axis travel)

 

Rotary axis unit (ZCL-540) Specifications
Supported workpiece Resin (metal not supported)
Maximum angle of rotation ±21,474,836.47° (±59,652.3 turns)
Loadable workpiece size*1 Items within the range of a 90 mm (3.5 in.) in radius from the center of the rotary axis by 371 mm (14.6 in.) long. The actual cuttable range is smaller than this.
Workpiece thickness holdable by workpiece chuck
15 to 100 mm (0.6 to 3.9 in.)
Loadable workpiece weight
Maximum 5 kg (11 lb.), maximum moment of inertia: 0.02 kgm2
Center drill used: Maximum 1.5 kg (3.3 lb.)
Control method Simultaneous 4-axis control
Feed rate Maximum 20 rpm
Software resolution RML-1 mode: 0.1°, NC-code mode: 0.01°
Mechanical resolution 0.002°
Static precision Backlash: 0.05°, Eccentricity: 0.3 mm (0.012 in.) or less
Dimensions 720 mm (W) x 100 mm (D) x 195 mm (H) [28.3 (W) x 3.9 (D) x 7.7 (H) in.]
Weight 6.5 kg (14.5 lb.) (total weight including drive unit, tailstock, base plates, etc.)
Included items Drive unit, tailstock, base plates, live center, center drill, Y-origin sensor, Z-origin sensor, spacer, origin-detection pin, cap screws, T-slot nuts, hexagonal wrenches, retaining band, and user's manual

*1 When the T-slot table is installed, the length is 297 mm (11.7 in.).
* When this unit is installed, the X-axis travels of the MDX-540 are as follows:

  • Standard table, no ATC unit: 285 mm (11.2 in.)/325 mm (12.7 in.) (with expanded X-axis travel)
  • Standard table, ATC unit present: 270 mm (10.6 in.)/325 mm (12.7 in.) (with expanded X-axis travel)
  • T-slot table, no ATC unit: 218 mm (8.5 in.)/258 mm (10.1 in.) (with expanded X-axis travel)
  • T-slot table, ATC unit present: 203 mm (7.9 in.)/258 mm (10.1 in.) (with expanded X-axis travel)